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Free Honda Outboard Repair Manuals

It compensates for the initial wear that occurs during the life of the engine. To be honest, a complete overhaul is recommended, because corrosion and damage may have occurred if moisture was in the gearcase long enough.

The gear honda outboard manuals pdf download is considered that part of the outboard below the mid section exhaust housing. The most common reason for removrng and installing the gearcase IS to perform service inspect or replace the water pump impeller. Remove any sand, silt or dirt that could potentially damage seals or honda outboard manuals pdf download passages.

Make sure all mating surfaces are clean and free of debris, corrosion or damage. The single most important task for proper gearcase maintenance is inspecting it for signs of leakage after each use. Also, significant amounts of water mixed with the oil will give the appearance of an overfilled condition.

If necessary, turn the propeller shaft slowly clockwise when viewed from the shaft end in align the splines. Water entering the gear case will usually cause the oil to turn a slightly milky-white color.

Apply a light coat of clean honda outboard manuals pdf download soap to the water tube grommet. Then, refill the unit with fresh oil and test the outboard by using it! On models equipped with shifting capabilities, the forward and reverse gears, honda outboard manuals pdf download with the clutch, shift assembly, and related linkage, are all housed within the case.

Cleaning the gearcase will also help you spot potential.

If you suspect pdt in the honda outboard manuals pdf download, start by draining and closely inspecting the fluid refer to the procedures found in the Maintenance and Tune-Up section. Taking Care not to damage the driveshaft and the water tube, separate the lower unit from the exhaust housing by pulling straight downward. YES Works on all computers! For safety, disconnect the spark plug lead, then ground it to the cylinder head.

Thoroughly inspect the gearcase and exhaust housing for signs of outbozrd. The gearcase contains the propeller shaft, the driven and pinion gears, the drive shaft from the powerhead and the water pump.

If necessary for service or overhaul, drain the gear oil from the gearcase. If necessary for service or access, remove the propeller, for details refer to the procedure in the Maintenance and Tune-Up section. Manualx, details are found in the Maintenance and Tune-up section, look under Flushing the Cooling System.

But, in some cases, if the leak was caught in time, and there is no significant wear, damage or corrosion in the gearcase, the propeller shaft seal can usually be replaced with the gearcase still installed honda outboard manuals pdf download the outboard.

Be honda outboard manuals pdf download to coat only the SIDES of the splines and not the top of the shaft, mabuals that could hydraulically prevent the driveshaft from fully seating in the crankshaft spline.

If any oil leaks out or water enters, either the propeller shaft seal must be replaced or the gear case must be disassembled, honda outboard manuals pdf download and completely overhauled.

Watch the fluid level closely after the test, and for the first few outings. A neglected lower unit cannot be expected to perform to maximum efficiency, compared with a unit receiving TLC tender loving care trouble, such as gearcase oil leaks, cracks or damage that may have occurred during use.

Owner’s Manuals

Remove the two screws securing the lower unit to the exhaust housing. Once you’ve rinsed the outside, hook up a flushing device and do the same for the inside.

The last, most important task you can perform to help keep your gearcase in top shape, is to flush the inside and outside of the gearcase after each use. Download a manual straight to your honda outboard manuals pdf download in just seconds. Apply a light coating of OMC Nut Lock, or equivalent thread lock to the threads of the 2 gearcase mounting screws. Follow the Maintenance Schedule recommendations to ensure that the engine is in peak operating condition.

Performing the scheduled maintenance is very important. honda outboard manuals pdf download

Honda | Owner’s Manual Download | Power Equipment

The second most important task for proper gearcase maintenance is checking and maintaining the oil inside the case. Workshop Service Manual Repair Application: If oil can get out, then water can get in.

On all motors except the 2.